KAMAL T PAHILWANI
Assistant General Manager – Operations
DAKAR
Summary
A self-motivated and results-driven individual with exceptional organizational, leadership, and supervisory skills, promoting key values of appreciation, honesty, integrity, growth, and teamwork with an eye toward continuous improvement. A demonstrable track record in Operations Management.
Overview
27
27
years of professional experience
Work History
Assistant General Manager - Operations
GRAVITA SENEGAL S.A.U
12.2023 - Current
- Complete operations of Plastic washing lines, Extruders, Pelletizers, Rotary Furnaces, Skelner furnace, Refining pots, Battery hydro station, Battery cutting section
- Assisted and recommended operational procedures of recycling PP battery cases, Aluminium scrap, Lead battery scrap, into the finished goods
- Recycling PP battery cases in washing lines and processing the flakes in Extruder pelletizers to finished goods pellets
- To look after day-to-day mechanical maintenance and production activities by handling a team of 30 expatriates
- Comply with instructions and control measures as per HSE standards
- Familiarizing with ESMS Recommendation Report
- Coordinating the environment and social initiatives and the compliance to law and regulatory requirements
- Developing, implementing, and monitoring a corporate-level ESMS, which will be implemented in all business areas, across all operational levels
- Reporting to the ESG Committee
- Maintaining and updating an accidents/incident report as per EHS policies
- Reporting to stakeholders on any accidents/incidents
- Ensure ESG implementation and compliance
Assistant General Manager - Operations
GRAVITA TOGO S.A.U
01.2023 - 12.2023
- Complete operation of crushers, Rotary Furnaces, Skelner furnace, Refining pots, Battery cutting section
- Assisted and recommended operational procedures of recycling PP battery cases, Aluminium scrap, Lead battery scrap, into the finished goods
- To look after day-to-day mechanical maintenance and production activities by handling a team of 22 expatriates
- To Liaison with suppliers, clients, customs, free zone, and all environmental compliance concerns for the efficient plant operations
- Comply with instructions and control measures for ban on exportation of battery and aluminium scrap
- Coordinating the environment and social initiatives and the compliance to law and regulatory requirements
- Maintaining and updating an accidents/incident reports as per EHS policies
- Reporting to stakeholders on any accidents/incidents
- Successful implementation of export ban and bank payment routing as per BCEAO rules and regulations
- For better exchange rate on Gravita Togo bank transactions and payments on export import containers, contract with Ora and Eco banks were signed
Plant Head - Operations and procurement
RIDA NATIONAL PLASTICS LTD.
09.2018 - 12.2022
- Operations of Pelletizing lines for PE and PP, Tool room activities, new project for washing lines, Filtering lines and Extrusion lines carried out in the Plastic unit
- Recycling of PE and PP post-industrial and post-consumer waste
- Plastics knowledge (Polymer, processing, pelletizing, extrusion, injection moulding)
- Blending of various PP scrap according to their MFI and grades, properties to further process in injection molding
- Machines handled: - Beier recycling, Grace M recycling, Grace Shredders, Tecnova pelletizers, Cumberland grinders, Tonga grinders, Zerma grinders and Engel injection molding
- Secure regular supply of plastic scrap and enhance relationships with existing suppliers to increase volumes and margins
- Gather feedback from customers and suppliers and share it with internal teams
Plant In charge - Operations
BLOW GROUP OF COMPANIES
09.2015 - 01.2018
- Recycling operation of post consumer waste like PE water pouch and HDPE carry bags in washing lines and Extruder Pelletizing machine (Amis Technologies-German make, LDPE and HDPE Pellets
- Maintaining documentation, standardization and purchase requisition procedures
- Recycling plant maintenance, Die-face cutter setting, Granulator blades grinding and setting, Extruder machine handling and its maintenance, Prewashing line unit and hot air line Squeezer machine
- Recycling of PE post-industrial and post-consumer waste
- Plastics knowledge (Polymer, processing, pelletizing, extrusion, injection moulding)
- Managed and responded quickly to changing and competing priorities during shortages of raw materials
- Machines handled: - Amis technologies
- Secure regular supply of plastic scrap and enhance relationships with existing suppliers to increase volumes
Maintenance and Production head (Recycling and Extrusion)
TOPAZ MULTI-INDUSTRIES S.A.R.L.
01.2011 - 07.2015
- Ability to adjust the processes for maximizing outputs and quality
- Handled and maintained extruder Operations to produce rolls that conform to all quality and profile specification
- Make process changes where and whenever necessary as per requirements of customers
- Handle extruder maintenance according to Standard Operating Procedures
- Recycling of in-house HDPE and LDPE plastic waste produced from blown film extrusion lines, bottom sealing machines and side sealing machines
- Tool room activities handled - Lathe, Milling machine, Surface grinding machine, Radial Drilling machines, Shaping machines
- Experience in operation of machines of Blown film extrusion YE I – Taiwan, Insale tecnik, Shubham Extrusion, Bottom Sealing and side sealing machines (Excel Machinery-Gujarat, S-Dai machine – China, Hemingstone machinery – Taiwan)
- Engineering stores management, receive materials, to protect them while in storage from damage & unauthorized removal, to issue the material in the right quantities, at the right time to the right place and to provide these services promptly and at least cost
- Operation of Bag and pouch making machines: Cosmo machinery(Taiwan), Hemingstone machinery(Taiwan), S Dai machinery(Taiwan), Excel machinery (India)
Maintenance Engineer – Generator division
MARTINEZ HERMANOS LIMITADA
07.2010 - 09.2010
- To carry out routine and preventive maintenance of EOT and gearboxes
- Assisted and recommended operational procedures
- Engineering stores management
- Generator installation and servicing
Project Engineer – Cable and conduction division
DIAMOND POWER INFRASTRUCTURE LIMITED
04.1998 - 05.2003
- Handled operations to manufacture industrial power transmission cables and conductors, armored and unarmored cables, manufacturing machines such as wire drawing, bull blocks, stranding, rotary machines, and heat treatment furnaces
- Project execution of Rolling mill, Stranding machines, heat treatment furnace in the group expansion
- Preventive & Breakdown Maintenance of Cable & Conductor machinery
- Utility maintenance (Oil Pump Station, Cooling Towers, and heat treatment furnaces)
- Contributed to the application of ISO 9002 procedures in maintenance department
- Maintenance of Pneumatic & Hydraulic system of all machines
Education
Diploma - Mechanical Engineering
Jeevan Sadhna
Vadodara06.1996
Skills
Plastic extrusion
Otherskillssummary
- Computer literate - TALLY ERP 9, MS Office.
- Fluent English – IELTS score 6.5 bands.
- Clean driving license
Technicalskillssummary
- PP and PE complete recycling processes from post industrial waste and post-consumer waste to finished product granules and pellets.
- Hot and Cold Washing line operations in machines like Grace, Beier, Mooge and Amis technologies.
- Extruder and pelletizer operations in machines like Ye-I, Beier, Tecnova, Grace and Amis technologies.
- Scrap tyre recycling process to extract oil, Carbon and steel wires.
- Scrap batteries recycling process to produce refined lead ingots in Rotary furnace and refining.
- Scrap Aluminium recycling process in Skelner furnace to produce ADC12, AK5M2 ingots and Scrap UBC recycling process in crucible to produce Aluminium ingots.
Timeline
Assistant General Manager - Operations
GRAVITA SENEGAL S.A.U
12.2023 - Current
Assistant General Manager - Operations
GRAVITA TOGO S.A.U
01.2023 - 12.2023
Plant Head - Operations and procurement
RIDA NATIONAL PLASTICS LTD.
09.2018 - 12.2022
Plant In charge - Operations
BLOW GROUP OF COMPANIES
09.2015 - 01.2018
Maintenance and Production head (Recycling and Extrusion)
TOPAZ MULTI-INDUSTRIES S.A.R.L.
01.2011 - 07.2015
Maintenance Engineer – Generator division
MARTINEZ HERMANOS LIMITADA
07.2010 - 09.2010
Project Engineer – Cable and conduction division
DIAMOND POWER INFRASTRUCTURE LIMITED
04.1998 - 05.2003
Diploma - Mechanical Engineering
Jeevan Sadhna
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